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500H Heavy-Duty Power for Demanding Bulk Handling Applications
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Motorized Pulleys 500H

Motorized pulleys 500H are designed to meet the most demanding requirements within the bulk handling conveyor market. They are specifically engineered for applications where belt conveyors require exceptionally large pulley diameters to ensure efficient, stable and reliable power transmission over time.

Thanks to their advanced design and robust construction, the 500H series delivers consistent performance even in environments characterized by high dust levels, variable loads, continuous operation, and frequent start-stop cycles. These conditions require equipment capable of withstanding heavy mechanical stress without compromising efficiency or reliability.

The high torque capacity and durable structure of the Rulmeca 500H model make it ideally suited for handling heavy loads while maintaining smooth and efficient conveyor operation. In addition, the compact and fully sealed design protects internal components from contamination, reducing wear and extending service life.

This model represents a reliable and low-maintenance drive solution for tough and irregular applications. Its compact design allows easy integration into conveyor systems while optimizing space and simplifying installation.

To ensure optimal performance, it is essential to accurately calculate the belt tension (T1+T2), as this determines the torque and power required to operate efficiently. If the estimated belt tension exceeds the maximum permissible radial load, or if heavy or large belts are used — resulting in increased tension — alternative series may be required. Selecting the correct drive solution is crucial to guarantee safe, efficient and reliable conveyor operation.

H means Heavy-duty motorized pulleys

The 500H model represents the heavy-duty range, specifically designed to withstand the most demanding application requirements. Its mechanical strength and durability define every aspect of its construction, ensuring long-lasting performance even under extreme operating conditions.

All internal components — including the gearbox and bearings — are engineered for maximum strength and efficiency, allowing reliable operation even in irregular and heavy-duty environments. This robust construction ensures continuous, trouble-free service where conventional drive systems may fail.

As a result, the 500H combines high mechanical efficiency, minimal maintenance, and superior environmental protection within a single sealed unit. It offers a powerful, space-saving and highly reliable solution for the most challenging bulk-handling applications.

MODEL MP

500H EU

Diameter (mm)

500

Power (kW)

5,50 - 30,00

Belt Speed (m/s) (at 50Hz)

0,50 - 4,00

Min. Shell length (mm)

750

MODEL MP

500H USA

Diameter (in)

19.72

Power (hp)

7.5 - 40

Speed (fpm)

120 - 760

Min RL (in)

29.53

Plus

Main features

Integrated and compact construction of 500H motorized pulleys

Since all drive components – motor, gearbox and bearings- are integrated within the pulley shelf, this compact design replaces traditional setups that require external components and additional equipment. It is able to save valuable installation space while simplifying the assembly process as there are no additional elements to mount or protect, making the installation phase faster, simpler and cleaner. By minimizing the overall footprint, these pulleys make conveyor setup more streamlined and adaptable to environments where space constraints are critical.

Equal weight distribution along the entire structure

The integrated structure which characterizes the motorized pulley provides a perfectly balanced organization of the components in terms of weight and forces distribution along the pulley’s axis: this feature minimizes the potential alignment issues. Clearly, a balanced structure prevents excessive radial load on the single components minimizing vibration and mechanical stress: over time, this leads to a noticeable increase in system longevity and a reduction in maintenance costs.

Enhanced durability and resistance against harsh environments

The components of the all-in-one product are made from high-grade materials and designed to resist contamination from dirt, dust, water, corrosion, and abrasion. The fully sealed and permanently lubricated unit requires no external maintenance and ensures continuous protection of internal components against contaminants, even in extremely wet environments.

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