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Rulmeca operates a Service centre fully dedicated to the repair and assembly of Motorized Pulleys
Motorized pulleys 500H are designed to meet the most demanding requirements within the bulk handling conveyor market. They are specifically engineered for applications where belt conveyors require exceptionally large pulley diameters to ensure efficient, stable and reliable power transmission over time.
Thanks to their advanced design and robust construction, the 500H series delivers consistent performance even in environments characterized by high dust levels, variable loads, continuous operation, and frequent start-stop cycles. These conditions require equipment capable of withstanding heavy mechanical stress without compromising efficiency or reliability.
The high torque capacity and durable structure of the Rulmeca 500H model make it ideally suited for handling heavy loads while maintaining smooth and efficient conveyor operation. In addition, the compact and fully sealed design protects internal components from contamination, reducing wear and extending service life.
This model represents a reliable and low-maintenance drive solution for tough and irregular applications. Its compact design allows easy integration into conveyor systems while optimizing space and simplifying installation.
To ensure optimal performance, it is essential to accurately calculate the belt tension (T1+T2), as this determines the torque and power required to operate efficiently. If the estimated belt tension exceeds the maximum permissible radial load, or if heavy or large belts are used — resulting in increased tension — alternative series may be required. Selecting the correct drive solution is crucial to guarantee safe, efficient and reliable conveyor operation.
The 500H model represents the heavy-duty range, specifically designed to withstand the most demanding application requirements. Its mechanical strength and durability define every aspect of its construction, ensuring long-lasting performance even under extreme operating conditions.
All internal components — including the gearbox and bearings — are engineered for maximum strength and efficiency, allowing reliable operation even in irregular and heavy-duty environments. This robust construction ensures continuous, trouble-free service where conventional drive systems may fail.
As a result, the 500H combines high mechanical efficiency, minimal maintenance, and superior environmental protection within a single sealed unit. It offers a powerful, space-saving and highly reliable solution for the most challenging bulk-handling applications.
MODEL MP
500H EU
Diameter (mm)
500
Power (kW)
5,50 - 30,00
Belt Speed (m/s) (at 50Hz)
0,50 - 4,00
Min. Shell length (mm)
750
500H USA
Diameter (in)
19.72
Power (hp)
7.5 - 40
Speed (fpm)
120 - 760
Min RL (in)
29.53
Material handling components ideal for mining applications that require flexibility while guaranteeing durability and safety during transportation.
A range of material handling components for belt conveyors in cement plants, designed and manufactured to guarantee reliability and speed.
Material handling components designed and manufactured to resist corrosion and respond to the varying requirements of the conveyor system.
A complete range of material handling components for conveyors, characterized by reliability and durability, offering solutions for all requirements.
Products that are made to last: material handling components for conveyors resistant to various types of corrosive agents.
Plus
Since all drive components – motor, gearbox and bearings- are integrated within the pulley shelf, this compact design replaces traditional setups that require external components and additional equipment. It is able to save valuable installation space while simplifying the assembly process as there are no additional elements to mount or protect, making the installation phase faster, simpler and cleaner. By minimizing the overall footprint, these pulleys make conveyor setup more streamlined and adaptable to environments where space constraints are critical.
The integrated structure which characterizes the motorized pulley provides a perfectly balanced organization of the components in terms of weight and forces distribution along the pulley’s axis: this feature minimizes the potential alignment issues. Clearly, a balanced structure prevents excessive radial load on the single components minimizing vibration and mechanical stress: over time, this leads to a noticeable increase in system longevity and a reduction in maintenance costs.
The components of the all-in-one product are made from high-grade materials and designed to resist contamination from dirt, dust, water, corrosion, and abrasion. The fully sealed and permanently lubricated unit requires no external maintenance and ensures continuous protection of internal components against contaminants, even in extremely wet environments.
Related case histories
Cargill Deicing is a deep salt mine and barge loading terminal in Avery Island, Louisiana.
Cement plants, shipping terminals, mines and a variety of other bulk materials handling facilities have incorporated Rulmeca Motorized Pulleys into plant upgrades for more than 60 years.
Rulmeca helps Copenhagen fulÕl its aim of becoming carbon neutral by 2025.
CN installed six Rulmeca Motorized Pulleys to upgrade two 40-year-old crawler-mounted MX bucket wheel reclaimers at the company’s Two Harbors, MN facility.
Some of the US customers who have relied on Rulmeca.
Coal mines and thermal power plants have used Rulmeca Motorized Pulley conveyor belt drives for more than 60 years.
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