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Rulmeca operates a Service centre fully dedicated to the repair and assembly of Motorized Pulleys
To enhance the efficiency of unit-handling systems and improve overall conveyor performance, guide rollers can be installed in pairs along the conveyor frame. These components are highly versatile and capable of fulfilling several specific functions depending on their orientation and placement.
One key use of guide rollers is vertical installation for directional control. When strategically positioned along the sides of the conveyor, they act as containment elements, preventing items from shifting laterally of falling off. This is crucial when transporting irregularly shaped products or when conveying loads at higher speeds: by keeping items aligned and centered, guide rollers also reduce the risk of collisions and product damage.
On the other hand, as their name suggests, guide rollers are also widely used as belt guides. They provide proper belt alignment, which is essential to ensure stable operation, reducing maintenance needs, and minimizing costly downtime. Misaligned belt can cause uneven wear, material spillage and shutdowns. So, the integration of a guide roller contributes not only to the longevity of the belt but also to a consistent product flow and improved safety.
In addition to vertical mounting, the product can also be installed horizontally as cantilevered units. This configuration is extremely useful in conveyor systems where space is limited or a compact and efficient solution is required. Cantilevered units extend outward from the frame, allowing components to be placed at different heights or angles. This flexibility enables guide rollers to support and direct unit loads during loading, unloading and transit, especially when the conveyor layout includes curves, inclines, or tight transitions. In these cases, they help maintain the correct trajectory of products.
Rulmeca’s product line includes several guide roller series, each designed for specific needs and requirements. Using component from GL, GM, MPS or PSV series, Rulmeca offers guide rollers with zinc-coated or standard steel tubes, multiple diameters and lengths, various load capacities and corresponding belt length.
The most suitable material handling components for conveyors for those seeking robust and flexible solutions that allow for rapid sorting.
Material handling components for conveyors capable of guaranteeing high performance and the full functionality of the system.
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Guide rollers offer excellent versatility in terms of installation, making them adaptable to a wide range of conveyor designs. They can be mounted vertically to guide and contain unit loads or horizontally as cantilevered units extending outward from the frame. This dual installation capability allows engineers to position the rollers precisely where additional support or control is needed, helping to optimize conveyor performance by enhancing load guidance and ensuring smoother operation.
When strategically placed along the conveyor frame as containment elements, guide rollers play a crucial role in preventing lateral movement of transported items. By acting as side guides, these rollers stabilize the load, ensuring that products remain securely aligned during transportation: the presence of guide rollers helps maintain a consistent flow of materials and improves overall system reliability.
Another essential function of these rollers is maintaining proper belt alignment and centering: they help keep the belt correctly positioned along its path, minimizing friction and reducing the stress placed on both the belt and the supporting components. Proper alignment extends belt life, protects the transported goods and reduces downtime caused by misalignment issues. In systems where precision and consistency are critical, guide rollers serve as an indispensable tool for ensuring smooth and uninterrupted material handling.
Related case histories
The main activity of Cintasa centres in the engineering, production and installation of handling, transport and warehousing element systems.
Synergy International FZE turned to Rulmeca to select the components necessary for the construction of a conveyor belt to transport the gold rocks from the Ma'den mine (United Arab Emirates) to the leaching area.
Sammi is specialized in design and manufacturing of solutions and systems for bulk material handling in Italy and abroad.
The Oman Cement Company (OCC) SAOG, Muscat, Oman, had to upgrade the performance of its 30-year-old conveyor, which transports hot cement powder from the cement mill to the silo, from 150 tph to 250 tph.
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