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Belt Tracking Roller Carry Prevents belt misalignment, enhance conveyor performance
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BTR-C Series, ensure smooth, efficient, and reliable operation of your conveyor system

The BTR-C Series Carry Belt Tracking Roller is designed to keep conveyor belts accurately centered, ensuring smooth, efficient, and reliable conveyor operation.

By quickly correcting belt misalignment, the BTR C Series helps prevent costly downtime, reduce component wear, and maximize overall system performance.

Engineered for demanding bulk handling applications, this advanced tracking solution improves conveyor reliability, enhances safety, and extends the service life of both the belt and conveyor components.

KEY FEATURES

  • Fast reaction to belt misalignment
  • Long service life
  • Easy installation
  • Maintenance-free operation
  • Reversible design
  • Belt-friendly operation with no contact on belt edges
  • Wing rollers with conical profile and diamond-pattern SBR rubber lagging (75 ± 5 Shore A)
  • High-performance PSV sealing system
  • Bearing design life exceeding 50,000 hours
  • Standard roller color RAL 9005 Black, with custom colors available on request

BENEFITS

  • Extends Belt Life - By maintaining proper belt alignment, the BTR C Series minimizes friction and uneven wear, helping to extend the life of the conveyor belt and the entire conveying system.

  • Improves Safety - Misaligned belts can damage conveyor structures and create potential safety risks. Accurate belt tracking helps maintain safe operating conditions and protects surrounding equipment.

  • Reduces Maintenance Costs - Preventing belt misalignment reduces wear on critical conveyor components, minimizing repair requirements and lowering maintenance expenses.

  • Minimizes Downtime - Proper belt tracking ensures smoother operation, reducing unplanned stoppages and increasing system availability and productivity.

  • Prevents Material Spillage - By keeping the belt centered, the BTR C Series helps contain conveyed materials, reducing product loss and improving operational efficiency.

DESIGN ADVANTAGES

  • Belt-Friendly Tracking - The innovative design prevents direct contact with the belt edges, protecting the belt from unnecessary wear while maintaining precise tracking performance.

  • Excellent Sealing Performance - The roller incorporates the proven PSV sealing system, providing superior protection against dust, moisture, and contaminants.

  • Maintenance-Free Solution - The unit is designed for maintenance-free operation. In the event of excessive wear, individual rollers can be replaced without replacing the complete assembly.

INSTALLATION AND ADJUSTMENT

The BTR C Series can be installed as easily as a standard carrying idler.

  • Dimension Q can be adjusted to suit the conveyor installation position.
  • Dimension H can be adjusted to maintain the recommended gap of 10-20 mm between the top of the center roller and the belt.
  • The BTR trough angle should be set approximately 5° greater than the conveyor trough angle to achieve optimal tracking performance.

Reliable Belt Tracking for Maximum Conveyor Efficiency

Combining rapid response, robust construction, long operating life, and maintenance-free performance, the BTR C Series Carry Belt Tracking Roller is the ideal solution for improving belt alignment, increasing conveyor reliability, and reducing total operating costs.

Plus

Main features

Fast and Accurate Belt Tracking

The BTR-C Series reacts quickly to belt misalignment, automatically guiding the belt back to its correct position. Its precision tracking action helps maintain smooth conveyor operation, preventing deviations that can lead to reduced efficiency, component damage, and unplanned downtime. By keeping the belt centered at all times, the BTR ensures optimal conveyor performance and material flow.

Maintenance-Free and Long-Lasting Design

Designed for maximum reliability, the BTR-C Series features a robust construction with high-performance PSV sealing and bearings engineered for a service life exceeding 50,000 hours. The maintenance-free design minimizes operational interruptions and reduces the need for regular servicing, helping operators lower maintenance costs while increasing equipment availability.

Belt-Friendly Protection Against Wear and Spillage

Unlike conventional tracking solutions, the BTR-C Series maintains belt alignment without contacting the belt edges, protecting the belt from unnecessary wear. Accurate tracking also helps prevent material spillage, reducing product losses and improving workplace safety. The result is a longer-lasting conveyor belt, cleaner operation, and lower overall operating costs.

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