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117 通用且运行平稳的托辊
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静音输送辊117:多功能、运行平稳且高效

陆美嘉117静音输送辊兼具卓越的 多功能性、静音运行 和 高效率, 这些特性使其适用于广泛的工业和物流应用。该系列在多种场景中表现尤为出色——从 包裹和包装处理 到 托盘运输 ——在两者中均提供卓越性能 轻型 和 重型 输送系统。

两者 117 和 119 系列托辊 是首选方案,适用于 包装和物料运输系统,提供多种配置以实现最大适应性。 筒体、轴和表面处理 可根据不同操作需求进行定制。其 静音运行、耐用性、 和 安装简便 使陆美嘉托辊成为现代输送系统寻求的可靠高效解决方案 低维护 和 高性能。

坚固耐用结构的组件

陆美嘉托辊通常采用优质 钢材 制成,确保耐用性和强度。它们可根据具体操作需求进行 定制 ,采用不同材料和表面处理。

最常见的筒体结构为 镀锌钢。 钢轴可提供多种配置——弹簧加载式 ,便于快速安装输送机, 外螺纹式,或 钻孔攻丝式这些选项非常适合中重型载荷,以及需要刚性、稳定结构的场合。聚酰胺端盖内装有永久润滑、带防尘罩的2RZ径向球轴承。 防止外部介质侵入 聚丙烯迷宫式密封可确保防潮和防尘。

当采用 PVC或AISI 304不锈钢管制造时, 结合不锈钢轴承和轴,这些托辊成为 潮湿、腐蚀性环境 以及 食品相关应用 的理想选择。端盖形状、联轴器和坚固轴承使其不仅适用于 承载载荷 也适用于 带式驱动应用。

对于钢管直径Ø40、Ø50和Ø60,标准托辊因所用材料的耗散特性而提供防静电版本。如需特殊托辊,可能需要额外的防静电装置。对于较大直径(如Ø80),可通过专用防静电装置实现防静电功能。

关于运行条件,这些托辊设计用于温度范围为–5°C至+80°C的环境。对于超出此范围的应用,需要验证运行条件并进行定制配置,建议在使用前评估所有相关运行参数。

组成静音输送托辊117系列的材料包括:

  • 筒体:钢(未加工或镀锌)、PVC(RAL 7037)、不锈钢。
  • 端盖:PA(RAL 9005)和PP(RAL 1023),600x-2RZ系列球轴承(标准或不锈钢)。
  • 轴:钢(未加工或镀锌)、不锈钢。

请注意,可根据要求提供其他材料和/或表面处理。

附加信息

主要特点

平稳静音运行

得益于制造中使用的不同材料的组合,静音输送托辊117非常适合内部运输系统,其中 平稳 和 安静运动 至关重要。它们确保产品运输过程中可靠且静音运行,可用于重力式输送机搬运 轻、中、重负载。

钢或PVC管,带尼龙端盖

钢或PVC结构提供 出色的抗冲击性。 由于所用材料的弹性及 减震特性 ,即使在反复冲击后,托辊也能保持其原始形状和完整 功能。 尼龙盖通过提供高机械强度和低摩擦系数来增强性能,确保高效且持久的运行。

可选用不锈钢材质

适用于 食品行业,在卫生和耐腐蚀性至关重要的应用中,117静音输送辊也可提供 不锈钢版本。这种材料因其 耐腐蚀特性 以及能够承受频繁冲洗而不影响性能或耐用性而备受推崇。

可选

Double rollers

Double rollers are a type of conveyor component used in material handling systems, consisting of two parallel rollers mounted on a single shaft. This design provides increased load-bearing capacity, enhanced stability, and smooth operation for the movement of materials. Double rollers are commonly employed in applications where higher strength or support is required, such as in heavy-duty conveyors, or for ensuring even distribution of material across the conveyor system. They are especially effective in preventing misalignment, reducing friction, and improving the overall efficiency and longevity of the conveyor system.

可选

Double rollers + PVC covered rollers

Double rollers with PVC-covered rollers are commonly used in material handling systems, particularly in conveyor applications. These rollers consist of two parallel shafts, each mounted with a set of rollers, providing enhanced stability and support for the conveyed materials. The PVC covering on the rollers offers several benefits, including increased durability, improved grip, and reduced friction, making them ideal for handling various types of materials, including lightweight, fragile, or delicate products. The combination of double rollers and PVC covers ensures smooth and reliable operation, even in demanding environments, while minimizing wear and tear on both the rollers and the conveyed materials.

可选

PVC covered rollers

Although not special, information on this design is given. The rough or zinc plated steel tube “N” or “Z and J” rollers with “D” values as per table, can be covered with a soft, elastic and smooth surface (hardness 73 ShA) grey colour (RAL 9006) PVC (Polyvinylchloride) plastic tube, particularly resistant to chemical agents. It is normally used to protect the roller surfaces and mostly to avoid scratching painted, enamelled, smooth, etc. load, and in some cases to increase friction. The PVC lagging is simply fitted on the tube with excellent coupling thanks to elastic tightening. Application temperatures ranging from -10°C to +50°C.

可选

PVC covered rollers + Round belts transmission

PVC-covered rollers with round belt transmission are a common solution in material handling systems, offering an efficient method for conveying goods. The PVC-covered rollers are designed to provide smooth, durable surfaces that reduce friction and wear, ideal for handling a variety of materials, especially those requiring gentle handling or increased grip. The round belt transmission works by transmitting power through a flexible, round belt, which runs over these rollers, efficiently driving the conveyor system. This combination ensures quiet, low-maintenance operation, enhanced traction, and reliable performance in light to medium-duty applications, such as in food processing, packaging, and logistics. The system's simplicity and adaptability make it suitable for a wide range of conveyor configurations.

可选

Rilsan coating

Rilsan coated: heat treatment based on Rilsan Polyamide powders of light grey colour, with particular resistance characteristics to chemical agents and wear

可选

Round belts transmission

A round belt transmission is a type of mechanical drive system commonly used in material handling applications. It consists of a round, flexible belt that transmits power between pulleys, typically made from materials such as rubber, polyurethane, or elastomeric compounds. Round belts are often employed in conveyors, sorters, and other machinery where smooth and quiet operation is essential. The round profile ensures low friction, high efficiency, and the ability to work in compact spaces. These systems are known for their simplicity, ease of installation, and ability to handle moderate power transmission in light to medium-duty applications.

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产品变体

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適用於低噪音應用的托輥

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一些问题

常见问题 (FAQ)
它们通过倾斜的支撑结构建造,以实现托辊的对称和平稳运动。在生产静音输送托辊时,另一个重要因素是估算坡度,因为每个托辊需要承载不同重量的产品。

得益于陆美嘉开发的设计,静音输送托辊在负载和应用方面满足任何工业需求。它们无需电力或动力即可运行,从而显著节省成本。

为获得更好的生产效果,静音输送托辊可与RSR系列滚轮、带轮轴、R121-R122系列微型轨道、R127系列中型轨道型材、重型轨道、OW滚轮、万向球台以及目录中提供的其他解决方案集成。